How To Make A Dado Blade Insert

This one fits the ts3560 and ts3550 this one fits. The dado blade is set to cut a 34 slot. The blank table saw inserts were then given a light sanding to clean them up and round over the edges.
how to make a dado blade insert

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Making the through cut on my test dado insert.

How to make a dado blade insert. Now you can add a splitter pin into the wood area after the blade. If you need a wider cut just make successive cuts. Afty also locates the finger hole. Locate the blade clearance dado splitter slot and finger hole on the master blank using your measurements from fig.

A dado by stacking cheap 7 12 saw blades. Top left this will vary on the wood you are using. I was using 14 plywood to go into my dado cuts so i set my saw height at 14. Rip partly through a board stop the cut and drill into the kerf after the blade.

Set your table saw blade to the correct height make sure your table saw is unplugged to do this. Measurement x indicates the centerline of the blade clearance dado and splitter sloty allows you to mark the dados start and stop locations which extend 2 in. Cutting a dado blade slot leveling screws are added to the bottom of the insert and the insert is leveled with the table. I dont know why but making this through cut always seems to freak me out a little.

Thin kerf full kerf various dado thickness and angles. Also when you go to buy the blades take a caliper with you and make sure they all are the same radius. It can get expensive but not if you make your own. Throat plate insert for stacked dado blades you didnt specify wich saw you own these are for the two saws that i own.

Anyone else that makes the. Finally i wouldnt recommend stacking more than 4 blades at once. A zero clearance insert is a replacement for the throat plate that was included with your table sawif you use a stacked dado blade set for cutting dadoes or rabbets your stock throat plate would need to be removed as the slot for the saw blade isnt wide enough to accommodate the width of the dado bladeusing the table saw without a throat plate in the wide open throat insert of the top of. Make sure the blade cannot be raised into the splitter hole now you can insert a drill bit a finish nail with head removed or go high tech and use a hook with threads like the one shown.

Or you can order a set of dado shims from lee valley tools. You can go up to a depth of half the thickness of the board you are cutting your dados into. You will realize the you will be needing more than just one.